PROTOS M5 Spare Parts Quick Guide: Körber's High-Speed Cigarette Making Flagship
The Hauni PROTOS M5 represents the pinnacle of modern cigarette making technology, operating at 12,000-14,000 cigarettes per minute. As more production facilities upgrade to this flagship machine, understanding its spare parts ecosystem becomes critical for maintaining uptime on the industry's fastest platform.
M5 vs PROTOS 90: Key Differences
| Parameter | PROTOS 90 | PROTOS M5 |
|---|---|---|
| Speed | 8,000 cpm | 12,000-14,000 cpm |
| Servo system | Basic servo drives | Advanced multi-axis servo |
| Sensors | Standard density control | Multi-point optical + weight |
| Cooling system | Air-cooled | Liquid-cooled main sections |
Key Consumable Parts
- Garniture tongue and horn: Higher speed means faster wear. Replace at 300-500 hours — roughly 40% more frequent than PROTOS 90.
- Suction belts: M5-specific hole pattern, not interchangeable with PROTOS 90 belts. Reinforced construction for higher belt speeds.
- Cutting knives: Standard 22mm round knives, same as PROTOS 90. Carbide grade matters more at higher RPM.
- Heater bands: Higher power density required for faster seam sealing. Verify wattage before substituting PROTOS 90 parts.
- Sealing drum: Enhanced cooling channel design, NOT interchangeable with previous generations.
Replacement Intervals (Typical)
- Every shift: Inspect garniture tongue, clean optical sensors, check suction pressure
- Weekly: Replace garniture tongue if worn, check belt tracking, clean heater surfaces
- Monthly: Inspect drum rollers for runout, replace suction belts, verify thermocouple accuracy
- Quarterly: Servo drive calibration check, bearing inspection, coolant system check
- Annually: Major overhaul — seals, belts, bearings, wear surfaces
Sourcing M5 Parts
We stock PROTOS M5 specific parts including garniture assemblies, suction belts, and sealing drum components. All parts are manufactured to Körber specifications for 12,000+ cpm operation.
Contact our technical team for PROTOS M5 spare parts.
